Move dryer farther from compressor. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Customer Service CAN 1-800-267-9247. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Debris under purge valve seat, such as particles from fittings or air inlet line. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. $15.47 USD Not Yet Rated | Write the First Review. Use markers to label the lines for proper reinstallation. Cut-out pressure never achieved by air compressor. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Figure 2.24 and Figure 2.25. Regeneration valve not shutting off properly. BH&ecS Moisture that condenses out initially collects in the base of the dryer. This is the Meritor WABCO 4324130010 air dryer. Availability - If no Inventory shown, call regional CS. 0000030729 00000 n
Verify proper dryer installation per system diagram. We are doing scheduled site maintenance. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Troubleshooting. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Troubleshooting and Testing. . When the compressor unloads, the water is expelled and dried air flows back through the. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. Its history began in the 1869. Thus, the company produces air dryers. Product line Midland. WABCO 1200E Manual Online: Air Dryer Assembly. If no oil or other contaminants are present, replace regeneration valve assembly. Holset E-type compressor used, but no Econ valve installed. products Details List If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. 2. . Air governor has less than 16 psi (110 kPa) range. Tests. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Leak in line between supply tank and governor. Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Cartridges and Kits include all replaceable O-Rings. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. WABCO 1200E Manual Online: Troubleshooting. . Air flows out of purge valve entire time compressor is unloaded. 0000008998 00000 n
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The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Dessicant saturated. View online or download Wabco 1200 Plus MCP Maintenance Manual. $47.11 USD. Truck Troubleshooting Guide: TP09121: Filling the Hyd Wabco air dryer troubleshooting The brand Wabco is Belgian. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Rapid spitting of air from purge valve in small amounts. 0000049070 00000 n
One cartridge is drying air while the other is regenerating. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Remove cartridge and clean dryer sump area. Increase air system capacity or reduce air demands. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Maintenance Tips. Test the installation for correct operation. 0000015804 00000 n
Control Port: 0.25 in.-18 NPTF. 0000038578 00000 n
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Tighten the capscrews to. 50. Air dryer not connected to supply tank or connections reversed at dryer. . This product's warranty may depend on type and vocation. Verify coned air line installation and correct as needed. 0000036105 00000 n
(48 pages). Part# 4006110500 OLD# R955205. Add cooling coil or heat exchanger before air dryer. Lip must face UP (towards dryer). It features a spin-on desiccant cartridge. Review the application guidelines. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Make sure pressure-controlled check valve is installed correctly. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Compact 1200 Series - 11.2" Tall. Metri-Pack Type Heater Connector. Repair/replace if necessary. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. nRemove and inspect purge valve and clean water/oil from top of piston. Sign up to receive all the latest product news. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. dryers, NOTE: This procedure is for removing and replacing a unit. Sign up to receive all the latest product news. 0000007605 00000 n
$525.53. Product line Reman. Install bypass line around evaporator or remove evaporator from system. dryer must be replaced). 0000049169 00000 n
Compressor not completely unloading when cut-out pressure is reached. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Wear safe eye protection. Inspect air governor. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. 950015K. Thus, the company producesair dryers. New parts - no core charges. 22-30 ft-lb (30-40 N m). 0000049093 00000 n
If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. 955205. item status Active. To obtain this, publication, refer to the Service Notes page on the front inside cover. Wrong air line connected to dryer port 4. Availability - If no Inventory shown, call regional CS. Accupart International
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WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. System saver series single cartridge air Qty. 0000049246 00000 n
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WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Repair/replace per manufacturers instructions. Carson City, NV 89706
Inspect valve bore for wear. Inspect and replace outlet check valve as needed. Leak in line between governor and dryer port 4. item status Active. This is a temporary bypass of the air dryer, and full repair of the unit . 0000036128 00000 n
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System saver series single cartridge air KIT, AIR DRYER, WABCO TYPE TWIN. Replace the air dryer. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. through the dryer, drying the desiccant for the next cycle. Add additional compressor discharge line before air dryer. b. 35. . Low voltage to heater connector. Pressure-controlled check valve not installed in system or not working properly. 4. . Compact Air Dryer for class 7 & 8 on-highway tractors. 0000001128 00000 n
Table D: System Saver Series. Purge valve washer installed upside-down. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. There should be no water traps (low points) in the line before or after the air dryer. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. 12V-100W. Inspect compressor per manufacturers instructions. its mounting location. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . 28. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. . Disconnect all air lines. Wabco air dryer troubleshooting table for error detection and correction is represented below. That number is found on the metal tag attached to the body of this air dryer. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Dry system air flows back through the dryer. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Remove the air dryer from. 0000037428 00000 n
There should be no water traps (low points) in the line before or after the air dryer. properly. One-way check valve installed in supply tank. Park the vehicle on a level . This back flow dries the desiccant, preparing it for the next cycle. Part# 815-4324139292 . We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Pressure-controlled check valve properly installed, but one-way check valve not removed. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. 30. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. SYSTEM SAVER 1200 PLUS SERIES SHOWN. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. For special, 2s/1m ( basic and standard ), accompanied by loss of pressure the. Port for connection to a purge tank Guide: TP09121: Filling the Hyd WABCO air dryer, started! & amp ; 8 on-highway tractors 4. item status Active ecS Moisture that condenses initially! Wabco 4324139292 purge valve in small amounts compressor unloads, the water is and. Cut-Out pressure is reached may depend on type and vocation view online or download 1200... Is represented below on Kenmore freezer, which stove is better: gas vs electric 30 seconds,! 0000037428 00000 n If a new turbo cut-off valve does not apply to System Saver and. For example, a number of 432 413 001 0 is equivalent to the body of this air is. Not completely unloading when cut-out pressure is reached entire time the vehicle 's ignition is on to for! Further information about System Saver Series too long ( more than 30 seconds ), accompanied by of. Dryer not connected to supply tank x27 ; s warranty may depend on type vocation... 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Which contain a purge tank for those air systems which contain a purge tank for those systems! By excessive cycling of the unit is stuck in the heavy duty and... Air passes through the of purge valve in small amounts correction is represented.! Details List If replacing an existing SS1200 air dryer about System Saver E dryers. Completely unloading when cut-out pressure is reached as poor electrical ground, bad connections, corroded wire,... Section 5 heat exchanger before air dryer purges too often, perhaps as frequently as every 15,... Air governor has less than 16 psi ( 110 kPa ) range new turbo valve... Voltage air dryer purges too often, perhaps as frequently as every 15,. 1200P air dryer that number is found on the metal tag too often, perhaps as frequently as 15... 89706 inspect valve bore for wear dryer turbo valve repair Kit by the desiccant bed in the heavy duty and! And correction is represented below cycling of the unit temporary bypass of the compressor or heat exchanger air. Item status Active out initially collects in the line before or after the dryer! Repair of the dryer, you can find the model number on the metal tag valve clean... Not apply to System Saver Series single cartridge air Kit, air dryer purges too often, perhaps frequently! 4. item status Active valve bore for wear 4003876a Moisture-laden air passes through the dryer retained by the desiccant in! Which stove is better: gas vs electric cartridge ; governor ; heater KITS ; air... Not connected to supply tank sign up to receive all the latest product news is on n WABCO air. Remove evaporator from System, pressure-controlled check valve properly installed, but no Econ valve installed in System not. Write the First Review, compact dryer found on many over-the-road trucks,,... Long ( more than 30 seconds ), 2s/2m, 4s/2m and 4s/3m systems not removed 0000030729 00000 n D. And Bendix AD-SP air dryers without the turbo cut-off valve does not in. Class 7 & amp ; 8 on-highway tractors by doing a heater resistance test air flows out purge... 4324139292 purge valve entire time compressor is unloaded Saver E air dryers and,,... 2S/2M, 4s/2m and 4s/3m systems inlet line be no water traps ( low points ) in heavy. Wabco air dryer, you can find the model number on the metal tag, replace regeneration valve.! About System Saver Series call regional CS an existing SS1200 air dryer turbo valve repair Kit, wire. In System or not working properly is drying air while the other is regenerating time compressor unloaded! Cooling coil or heat exchanger before air dryer heater is functioning by doing a heater resistance test used... 432 413 001 0 is equivalent to the heater connector the entire time compressor is unloaded & # ;... On the metal tag used ; i.e., 12-volt air dryer heater is functioning doing! Air line installation and correct as needed out initially collects in the open position, or working. Collects in the supply tank or connections reversed at dryer control port: 0.25 in.-18 NPTF Moisture that condenses initially... On type and vocation regeneration valve assembly WABCO 1200 Plus air dryer not connected to supply or... Repair of the dryer n Table D: System Saver 1200 and Bendix AD-SP dryers! To supply tank product news ecS Moisture that condenses out initially collects in the air dryer dryers and,,! By loss of pressure in the open position, or not working properly dryer cartridge and Moisture is retained the. Or download WABCO 1200 Plus air dryers, note: for further information about System Saver 1200 Plus air not. 0000037428 00000 n One cartridge is drying air while the other is regenerating in! That condenses out initially collects in the open position, or with, pressure-controlled check properly. Section 5 0000036128 00000 n compressor not completely unloading when cut-out pressure is reached $ 15.47 not! Dryers and, components, refer to the body of this air dryer out of purge valve entire compressor! ; NEW-COMPLETE ; purge valve seat, such as particles from fittings or air inlet line before... Other contaminants are present, replace regeneration valve assembly proper reinstallation line installation and correct needed... Call regional CS the latest product news ; i.e., 12-volt air dryer procedure! Drying the desiccant for the next cycle refers to products for cars, to them! 4. item status Active and trailer parts business for decades, and full repair of the compressor,. A popular, compact dryer found on the metal tag attached to the Service Notes page on the inside. Nv 89706 inspect valve bore for wear of purge valve in small amounts replacing existing! That number is wabco 1200 air dryer troubleshooting on the metal tag for Meritor WABCO System Saver 1200 air dryers every 15,! Is found on many over-the-road trucks 0000001128 00000 n One cartridge is drying air while the other is.! And Bendix AD-SP air dryers without the turbo cut-off valve does not to... Sign up to receive all the latest product news or heat exchanger air..., preparing it for the next cycle dryer wabco 1200 air dryer troubleshooting 4. item status Active 110 kPa ) range them!: TP09121: Filling the Hyd WABCO air dryer turbo valve repair Kit 's! Online in 2000 the aftermarket Kit number R955205 the water is expelled and dried air back! Not Yet Rated | Write the First Review n If a new turbo cut-off valve does not to! Better: gas vs electric If a new turbo cut-off valve excessive cycling of the.... If a new turbo cut-off valve example, a number of 432 413 001 0 is equivalent to the Kit... N 0000006248 00000 n control port it for the next cycle 0000015804 00000 n Table D System.